Basic Info.
Model NO.
1400PC
Type
Cnc Bending Machine
Transport Package
Pallet
Specification
1400PC
Trademark
lanhao
Origin
China
Product Description
Equipment Outlook
Product Introduction
Nanjing Lanhao Intelligent Flexible Bending Center has developed a servo flexible bending center with international advanced level after 5 years of research and development. The products are independently developed from software drivers, hardware circuits to mechanical structures. The customer groups are all over the country, covering a number of Ten industries have won unanimous praise from consumers! The intelligent flexible bending center is a high-tech product developed and produced for the sheet metal industry to improve production efficiency, reduce labor intensity and enhance corporate image.
Function Introduction
* Industry 4.0 architecture, which can be upgraded smoothly.* Fast speed, only 0.2 seconds per time.
* Rapid prototyping of sheets, high consistency.
* Low power consumption.
* Simple maintenance and low cost.
* High degree of automation, simple operation, low labor requirements.
* No need for molding, complex shapes (right angles, non-right angles, etc. folded up or down) can be freely designed and produced at any time.
* Applicable to a wide range of materials, mainly stainless steel, cold-rolled sheet, etc.
* Compatible with various loading and unloading methods: manual loading and unloading, self-propelled robotic arm loading and unloading, docking robotic arm loading and unloading are optional.
* Lanhao intelligent bending center has rich software and hardware interfaces, laying a good foundation for intelligent factories.
* The control system realizes 15-axis concurrent linkage in the true sense, the bending action is smooth, and the mechanical operation is highly coordinated.
* The unbalanced load detection system can effectively protect the machine and the sheets.
* The panel thickness detection system can effectively protect the machine and reduce the waste of sheets.
* The cloud operation and maintenance management system can monitor the operation of the machine in real time, and can carry out all-round customized management of the company's business.
* Friendly man-machine interface, easy to understand, flexible programming.
* For sheets with non-standard size, different positioning datums can be selected according to the shape of the sheets, and the shearing error of the sheet is controlled on the first bending edge to ensure the dimensional accuracy after forming.
Technical Parameters
LHA-1400PC-03 Technical parameters | |
Feeding structure | Pressing arm |
Work table structure | brush |
System minimum accuracy | 0.001mm |
Max bending speed | 0.2 second/time |
Max feeding speed | 90m/min |
Max.bending width | 1400mm |
Max.Bending size | L 1400mm X W 1400mm |
Max. Bending height (The maximum bending height after customization can reach 300mm) | 170mm 300mm(customizable) |
Min. Bending height | 3mm |
Min.arc radius | 0.5mm |
Rated power | 380V |
Motor power | 40KW |
Average power | About 1.9KW |
Noise | About 50 dB |
Machine size | L440cm X W190cm X H290cm |
Total weight | About 12 tons |
User operating environment | Win7 or above system |
Max. Bending width | UTS 515N/mm2 304 stainless steel 1.5mm UTS 410N/mm2 cold panel 2.0 mm UTS 265N/mm2 aluminum panel 3.0mm |
Min. Panel width | 0.35mm |
Four side forming min. Inner size | About 140mmx190mm( excluding inverted folded side) |
Double side forming min. Inner size | About 140mm |
Bending angle | 0-180 degree |
Axis | 15 |
5 Function Configuration
LHA-1400PC-03 Main function configuration | |
High-grade cast body | High-grade QT500-7 and gray iron 250 castings are used to effectively ensure the stability under high tonnage impact force |
13-axis concurrent linkage control system | The standard configuration supports 128 axes, and the single control board supports up to 32 axis concurrent linkage, which can realize infinite cascade. |
Advanced Instructions | Users can customize the design and control of complex sheets according to their needs. |
Arc command | use the arc command directly and input the radius to realize the bending of the arc |
Y-axis double lift positioning ruler | The Y-axis double-lifting ruler can automatically clamp and position, which greatly improves the accuracy and consistency of the sheets after forming. |
error-proof inspection of panel | When the panel is used incorrectly, the system will automatically give an alarm, which can effectively avoid the damage to the machine due to the wrong use of panel size and type. |
Oil supply self-lubricating system | Automatic alarm for oil shortage to ensure safe operation of the machine |
Unbalanced load detection system | When the pressing tools pressed down, there are foreign objects at the bottom or other conditions that cause the two sides of the pressing tools to be not on the same horizontal line. At this time, the system warns and terminates the operation to effectively protect the mechanical structure. |
Dual C-axis auto follow | The upper and lower pressing tools automatically follow, and repositioning shift according to the shape of the sheets, to realize the bending of the sheets |
Panel Thickness Detection System | The thickness of the sheets is detected in real time during the pressing process of the pressing tool. When the actual thickness is inconsistent with the programmed thickness, the system will immediately terminate and give an alarm. |
Graphical visualization error detection programming | The user only needs to input the bending size and instructions, the system automatically completes the programming and displays the molding results, and the user can compare to ensure consistency. |
Automatic loading and unloading control module | The system reserves a wide range of Industry 4.0 interfaces, which can be connected to the robotic arm to realize automatic loading and unloading. Optional Lanhao self-propelled manipulator, with the same control system as the bending center, no need for second time programming to replace the sheets, the system automatically generates the manipulator action according to the bending instructions, with higher efficiency and better coordination. |
High-speed control module | The system can realize collaborative work under high-speed operation |
Flattening function | Flatten the sheets |
Press the dead edge up and down | Realize the dead edge of the sheets up and down |
Handle control | The system has an anti-collision blank holder function, and the user can control each axis to any desired position through the handle control. |
Cloud operation and maintenance management interface | It can be connected to the Lanhao cloud enterprise operation and maintenance management system to detect the operation of the machine in real time, and can carry out all-round customized management of the company's business |
Automatic production line interface | It can be connected with upstream and downstream production equipment to realize automatic production |
Strengthened C axis rotation | The C axis rotation speed and accuracy are improved |
Fast release and installation upper blank holder | Fast release and installation type re-tooling |
Power horn blank holder | Standard power horn blank holder, effectively avoid scratching and crashing the panel |
Main Part Brand and Specification
Description | Supplier brand | Description |
Operation environment | Lanhao Intelligent | Win7or above/LINUX |
CNC Control system | Lanhao Intelligent | Lanhao independently developed a multi-axis concurrent linkage CNC system. It precisely realizes the perfect matching of concurrent linkage of all axes of the equipment, the movement runs naturally and smoothly, and the comprehensive speed reaches the highest efficiency in the industry. It perfectly realizes the acceleration and deceleration control, which minimizes the vibration of the machine and greatly prolongs the life of the parts. The hardware circuit board is independently designed with lead-free soldering and surface immersion gold treatment. |
servo motor | Joint R&D | Joint R&D of full closed-loop system, perfect match with Lanhao control system, the highest efficiency in the industry. |
Screw rod | Nanjing Technical Equipment | The domestic top screw manufacturer Nanjing Technology 6320 heavy-duty grinding grade screw has more stable transmission and higher precision. |
Bearing | NACHI | Japan NACHI original high-load ball screw injection molding machine special bearing 60TAF13X, the bearing ball diameter is up to 16mm, and each axis has 12 bearings. |
Line rail | Nanjing Technical Equipment | Nanjing Technical heavy-duty high-precision P3-level 45 roller-type linear guide has greater bearing capacity and higher precision. |
Lathe bed | Lanhao Intelligent | Lanhao independently designed the high-grade casting body, using high-grade QT500-7 and gray iron 250 castings to effectively ensure the stability under high tonnage impact force |
Tools | Lanhao Intelligent | Lanhao's patented tool, with carburizing treatment process, high-frequency quenching and overall quenching and tempering, More wear-resistant, longer service life |
Reducer | Joint R&D | Adopt high-precision helical gear planetary reducer, with stronger carrying capacity |
Coupling | TECMEN | Sino-German joint venture brand |
Oil system | Taiwan Yuxiang | Taiwan brand |